I think it happened to all of us that sometimes we start appreciating things we have only after we lose them. This is sort of how it went with my old 2008 Lemond Poprad. There were many things wrong about that bike, like the stock saddle being uncomfortable, original wheels being just so-so, weak brakes, and those old-fashioned, non-ergonomic handlebars. But one thing was really good - the frame. It took me quite a long time to start appreciating it though.
Fast forward nearly 10 years and now the bike has completely changed. In fact, the only original components left are the frame, headset, and fork. Every other part has been replaced.
Fast forward another 5 years and there is no bike anymore. Once I built my new gravel bike, the old Poprad was stripped for parts, hung up on the wall in the basement and left there, as I did not know what to do with it. I still remembered the ride quality of that frame though. It is US-made from True Temper OX Platinum tubing (essentially a very high tensile strength steel, comparable to Reynolds 853, I believe). Clearly, I started thinking that it was too good to just trash it and I didn't really want to sell it. The best option was of course to repurpose it and build a new bike on it.
Frame mods
That proved to be a bit complicated. While the frame was excellent, the original fork was junk and had to be replaced. Unfortunately, that fork was built to the old cyclocross standard with 410mm axle-to-crown length. Because modern forks are typically 395mm long, that meant a new fork would be 15mm too short and would significantly alter the general bicycle geometry.
The obvious solution was to machine a 15mm long headtube extension, press-fit it into the bottom of the head tube, then braze all around and polish to hide the joint. It took me a while to find someone who could do it but eventually in early 2025 the frame was ready.
Finding a new fork was also a bit tricky as there is no longer a large supply of carbon forks with 100mm QR dropouts and cantilever brake pivots. Fortunately, I was able to get a Ritchey WCS Cross fork that was a perfect fit.
Paint
Once the frame was prepared the next step was to paint it. At first, I was considering sending it out to a professional paint shop but cost turned out to be prohibitive, given the paint scheme I had on mind. So I decided to do it myself using SprayBike paints.
I won't go into the details of the whole process, but it's important to keep a few things in mind:
- Surface preparation is critical. I cleaned all parts with isopropyl alcohol and then always handled them in nitrile gloves after that.
- Masking is important. Place sacrificial screws in all threads in frame and tape the inside of the bottom bracket shell and head tube.
- I had to make several custom hooks from bent old spokes to hang the parts while painting. It's a bit easier with fork since you can hold it by the steerer but frame must be hung up for painting.
- Several cans of paint are needed. In my case I had to buy the Metal Primer, Carbon Primer, Silvertown grey paint, Meise Orange, Elderberry purple, and Satin/Gloss top coat.
- When they say that "one can is enough for the entire frame" they mean it. Literally. Actually, they should say that one can is JUST enough. Because I was painting a fork and stem also, I had to get 2 cans of top coat and 2 cans of primer.
- Splatter look was fun to work with. Basically, I sprayed some paint into a plastic cup, then dipped a fine paint brush in it and splattered over the parts.
- It's important not to rush and give it a good 2hrs between the coats and a week after the last top coat, before building the bike. In my case I also had to wait a few months to even get started. I was ready to paint in January but had to wait until April for air temperature to be at least 50F and for a sunny day with little wind.
Anyway, I think the end result is pretty good. If I had to do it all over again, I would paint the entire rear triangle purple and splatter it in orange for contrast, but at the time I got to that step I was already out of the orange paint, so it is what it is.
Build kit
Since I have accumulated a number of parts over years, I was in a fortunate situation that I could put a bike together using many items from the parts bin. Generally, aside of the fork, the only new components I had to buy were the headset, rims, cassette, chain, saddle, and brakes. Even the tires are reused and these are likely over 10 years old at this point but still in a "like new" condition. Some of you will notice right away that Compass Stampede Pass 32mm x 700c tires no longer exist. The brand was renamed to Rene Herse years ago.
The rest of the build kit features my old White Industries T11 hubs laced to DT Swiss RR411 rims, WI crankset with a 40T chainring, and a 10-speed Ultegra RD-6600 derailleur that came with the original Poprad. I really like this rear mech as this is likely the last classic-looking Shimano mech in polished silver. Shimano, just like most other manufacturers, dropped that shiny polished look from their components in the next releases. For me it feels like a change for the worse.
To run this old mech with a 11-36T cassette I had to use WolfTooth Roadlink to extend the derailleur hanger. The whole thing runs quite well actually with the help of downtube-mounted Microshift shifter. I know a downtube shifter may look really old school and out of place in 2025, but I wanted to keep the whole thing simple and lightweight (Hence, 1x10 setup with a single chainring). And I really don't mind this type of shifter on a road bike, although it did require me to adjust to it a bit. For the first several rides my fingers were intuitively looking for shift paddles near brake levers.
Speaking of brakes, this is where I decided to splurge a bit and got new Paul Minimotos in purple. These are fun and brake really well in combination with the "ancient" Ultegra 600 brake levers.
The only part that may need to be replaced at some point is the saddle. Right now I'm using Ergon Pro TiNox, which is ok, I guess. Let's just say that for spending a whole day on this bike I would prefer a more comfortable one.
Final thoughts
I'm pretty happy with the final result. This is a really lightweight (8.2kg or 18lbs) bike that is fast and accelerates quickly. The durability of the paint is to be seen, but so far I did not notice any major issues. I'm considering getting 35mm wide tires once the old ones wear out. The frame and fork can fit tires this wide so why not go for it?